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Fabricating XWing Star Wars Fighter


How we fabricated the XWing Star Wars Fighter Spaceship

A long time ago, in a galaxy far, far away...

We wanted to create X-Wing Star Wars 3D prop using a simple 2D machine.

We used our FCX848 CNC Hot Wire Foam Cutter (our 2 blocks machine), which is used for creating two dimensional projects.

Using 2lbs EPS foam, we cut all pieces separately, then glued them using epoxy glue.

The result is 3D Prop that looks as if it was machined with a CNC router, yet was created by pieces cut on the CNC hot wire foam cutter - A 2D Machine.


foam parts for creating x-wing star wars prop by WeCutFoam
X-Wings Star Wars

Star Wars Fighter - Laser Cannon Holder for creating foam prop
X-Wings Star Wars


Laser Cannons Glued for creating Star Wars X-Wing Prop
X-Wings Star Wars

Star Wars X-Wing - All we need now is the nose cone
X-Wings Star Wars


Star Wars X-Wing Prop Back View for creating foam prop
X-Wings Star Wars

Star Wars X-Wing Prop Front View for creatin g foam prop
X-Wings Star Wars

Next step - We will coat the fighter with Polyurea hard coat and paint it.

Here is how it will look like once done. Next on our list of projects - We will create the Star Wars TieFighter


X-Wing Star Wars model for WeCutFoam prop fabrication
X-Wing Start Wars

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